Silicon Carbide Ceramic

Why Choose Us?

 

Professional team
After more than 20 years of development and experience accumulation. Our union has strong research and development capability, R&D centre is full responsible for test, research and product innovation, with 31 senior engineers, 96 engineers and 179 assistant engineers.


Complete range of products
We produce and operate refractory raw materials, refractory products, ceramic products, graphite electrodes, refractory binders, wear-resistant, acid-resistant and heat-resistant products, special building materials, silicon carbide products, refractory equipment, molds, copper molds, copper tubes, copper plates, Stainless steel products, slag pot, etc., including import and export. Imported calcium stabilized zirconia, yttria stabilized zirconia, quartz sand, graphite, andalusite, zirconium corundum etc.


High quality service
Zibo runjin has been persisting in a service philosophy of "Customers's Satisfaction is our eternal pursuit", taken "building a Worldwide first -class refractory manufactures" as the mission, and held "co-creation, co-operation, co-prograss, win-win"as its core values.Relying on management and technology accumulation during past many years, based on its over many years reputation as guarantee. Zibo runjin is doing its best to offer refractory system solutions with values added to achieve co-progress with our customers.


Advanced equipment
There are five high-quality clay high alumina brick production lines, two production lines for andalusite brick and mullite brick, five silica brick production lines, three production lines for continuous casting, One carbon and silicon carbide composite refractory production line ,One production line for tundish stabilizer, impact plate and slag retaining wall, a production line for high-grade light products, Pure oxide refractory production line, Unshaped refractory production line, Non-fired brick refractory product production line.

 

What is Silicon Carbide Ceramic

 

 

Silicon carbide ceramic (SiC) is an advanced ceramic material containing silicon and carbon. It occurs in nature as the extremely rare mineral moissanite. Synthetic SiC powder has been mass-produced since 1893 for use as an abrasive.

  • Silicon Carbide Beam
    Silicon Carbide Beam

    The material of silicon carbide has series of basic superiority and characteristic such as high
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  • Silicon Carbide Rollers
    Silicon Carbide Rollers

    Silicon carbide rollers and high temperature resistant kiln rollers are made of green silicon
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  • Silicon Carbide Ceramic Burner Nozzles
    Silicon Carbide Ceramic Burner Nozzles

    The material of silicon carbide has series of basic superiority and characteristic such as high
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  • Cooling Pipe
    Cooling Pipe

    The material of silicon carbide has series of basic superiority and characteristic such as high
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  • Thermocouple Protection Tubes
    Thermocouple Protection Tubes

    The material of silicon carbide has series of basic superiority and characteristic such as high
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  • Radiant Tube for Industrial Kilns
    Radiant Tube for Industrial Kilns

    The material of silicon carbide has series of basic superiority and characteristic such as high
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  • Kiln Car Structure
    Kiln Car Structure

    The material of silicon carbide has series of basic superiority and characteristic such as high
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  • Silicon Carbide Plate
    Silicon Carbide Plate

    Our company adopts the hydraulic molding machine which is stable, has excellent shock performance,
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  • Bushing Special Shaped Parts
    Bushing Special Shaped Parts

    The material of silicon carbide has series of basic superiority and characteristic such as high
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  • Silicon Carbide Radiation Pipes
    Silicon Carbide Radiation Pipes

    The material of silicon carbide has series of basic superiority and characteristic such as high
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Basic Properties of Silicon Carbide Ceramics
 

Chemical properties

When the temperature in the oxygen reaction reaches 1300 ℃, a silicon dioxide protective layer will be formed on the surface of the silicon carbide crystal. With the thickening of the protective layer, the silicon carbide inside resisted continuing to be combined, which makes the silicon carbide has good anti-chemical property. In terms of acid, alkali, and compound resistance, silicon carbide has strong acid resistance but poor alkaline resistance because of the utility of silica protective film.

Physical properties

The density of various silicon carbide crystals is similar, which is usually 3.20 g/mm. Silicon carbide has a hardness of 9.5 Mohs, and the hardness of Knoop is 2670 - 2815 kg/mm, which is higher than that of corundum in abrasive materials, and second only to diamond, cubic boron nitride and boron carbide. The thermal conductivity and thermal shock resistance of silicon carbide ceramic are very high, and the thermal expansion parameters are small, so SiC ceramic is a high-quality refractory material.

Electrical properties

Industrial silicon carbide ceramic at constant temperature is a kind of semiconductor, which belongs to impurity conductivity. The internal resistance of high-purity silicon carbide decreases with the increase in temperature. The conductivity of silicon carbide with different impurities is also different.

 

 

Good hydrophilicity

SiC is a compound with strong covalent bonds. According to calculation of electronegativity, the ionic property of the Si-C bond in SiC is only about 12%. Therefore, SiC has high hardness, a large elastic modulus, and good wear resistance. It is worth pointing out that the silicon dioxide layer formed on the surface will inhibit the further diffusion of oxygen when SiC is oxidized, so the oxidation rate of which is low.

 

Advantage of Silicon Carbide Ceramic

 

Excellent high-temperature performance: The melting point of silicon carbide ceramic is as high as 2700°C, which can maintain its structural stability and strength in high-temperature environments, so it is widely used in high-temperature molten metals, high-temperature heating furnaces, high-temperature petrochemical and other fields.


Strong corrosion resistance: Silicon carbide has excellent corrosion resistance and can work stably for a long time in acid, alkali and oxidative environments.


High hardness and high strength: Silicon carbide has higher hardness and strength than traditional ceramic materials, so it has good wear resistance and impact resistance.


Excellent thermal conductivity and electrical conductivity: Silicon carbide has high thermal conductivity and excellent electrical conductivity, so it is widely used in the manufacture of high-power electronic components and radiators.

 

Application of Silicon Carbide Ceramics Based on Mechanical Properties
 

All forms of silicon carbide are hard materials occupying a relative position on Mohs' scale between alumina at and diamond at Because of its high thermal conductivity and low thermal expansion, silicon carbide is very resistant to thermal shock as compared to other refractory materials.Until the recent emergence of silicon carbide as a significant material for electronics, the mechanical properties of SiC-ceramics were the dominant commercial interest.
The formation of SiC powder is an essential pre-requisite to the manufacturing of many types of ceramic articles, which are subsequently obtained by shaping the manufactured silicon carbide powder. SiC powders with variable purity levels, crystal structures, particle sizes, shapes, and distributions can be prepared via several routes. Methods that have been examined include: growth by sublimation carbothermic reduction (the Acheson Process), conversion from polymers and gas phase chemical reactions.

Silicon Carbide Ceramic Burner Nozzles

 

Radiant Tube for Industrial Kilns

Although brittle in nature, silicon carbide ceramics are leading materials for rotating and static components in many mechanical applications. They are characterized by low fracture toughness and limited strain-to-failure as compared to metals. The strength of a silicon carbide ceramic component is generally determined by pre-existing flaws introduced into the material during processing. The type, size, shape, and location of the flaws vary considerably and, consequently, so does the strength. Silicon carbide ceramics made by different techniques also have quite distinct mechanical properties. For example, sintered silicon carbide retains its strength at elevated temperatures and shows excellent time-dependent properties such as creep and slow crack growth resistance. In contrast, reaction-bonded SiC, because of the presence of free silicon in its microstructure, exhibits slightly inferior elevated temperature properties.
The extreme hardness of silicon carbide leads to its use as a coating when wear resistance is important, such as brake linings and electrical contacts, and in non-slip applications such as floor or stair treads, terrazzo tile, deck-paint formulations, and road surfaces. SiC is also commonly used in mechanical seals found in pumps, compressors, and agitators in a wide variety of demanding environments including highly corrosive ones. Silicon carbide is harder, yet more brittle, than other abrasives such as aluminum oxide. Because the grains fracture readily and maintain a sharp cutting action, silicon carbide abrasives are usually used for grinding hard, low tensile-strength materials such as chilled iron, marble, and granite, and materials that need sharp cutting action such as fiber, rubber, leather, or copper. Silicon carbide is also used in a loose form for lapping; mixed with other materials to form abrasive pastes, or used with cloth backings to form abrasive sheets, disks, or belts.

 

What Are the Stages of Sintering Silicon Carbide Ceramics

 

Powder composing
This is the stage where you determine the composition of your silicon carbide ceramic parts by mixing water, deflocculant, binder, and unfired silicon carbide ceramic powder to create a slurry which is then spray-dried. The properties of powdered materials will affect the final characteristics of the part, such as strength, hardness, and temperature conductivity.


Powder compacting
Compaction can involve different processes of mechanical densification through cold or hot mold pressing that result in the green part. Compaction allows for the efficient production of components with tight tolerances due to low drying shrinkage.


Sintering or firing
The green part further goes through a tunnel kiln or periodic kiln for heating. In a periodic kiln, the components go through heating and cooling stages according to a set system. A tunnel kiln conveys the parts through three different temperature zones:
● Preheat zone removes lubricants and other organic materials.
● Sintering zone is where atom diffusion occurs to fuse the particles together and create a solid piece.
● Cooling zone allows the part to cool down.
● Sintering can be done with or without an external force such as pressure, which is commonly used. When it's performed only by heating, it's referred to as pressureless sintering, and it's possible with metal-silicon carbide ceramic composites.
You can separate the parts using special separator sheets for efficient product stacking during the process of sintering. The sheets are available in different materials such as magnesia, alumina, and zirconia. They're also categorized by particle size, including coarse, medium, and fine.
You can reduce surface damage and contamination of the parts and maximize furnace loading by matching the sheet particle size and material to the components.

 

How to Choose the Right Silicon Carbide Ceramic for Your Needs

 

 

When choosing the right silicon carbide ceramic for your needs, you will need to consider several factors to consider. They include:


● Consider the temperature range that the silicon carbide ceramic will need to withstand. silicon carbide ceramic is best suited for temperatures up to 1,800°F (982°C).


● Consider the chemical environment in which the silicon carbide ceramic will be used. silicon carbide ceramic is resistant to most acids, alkalis, and other corrosive chemicals.


● Consider the specific application in which the silicon carbide ceramic will be used. silicon carbide ceramic is best suited for applications such as kilns, furnaces, and other high-temperature applications.


● Identifying your silicon carbide ceramic needs
The first step in choosing a suitable silicon carbide ceramic material is identifying the application's specific needs. Consider the temperature range the silicon carbide ceramic needs to withstand, the chemical environment, and the specific application. This will help narrow down the choices and ensure that suitable silicon carbide ceramic material is selected.


● Researching silicon carbide ceramic materials
Once your requirements are identified, it is essential to research the different types of silicon carbide ceramic materials available. Consider the thermal shock resistance, chemical resistance, and other important factors.


● Consider your budget
When selecting a silicon carbide ceramic material, it is vital to consider the budget. Different silicon carbide ceramic materials have different prices, and selecting a material that fits within the budget is important. Additionally, it is crucial to consider the total ownership cost, including installation, maintenance, and repair costs.

 

 
Our Factory
 

 

After more than 20 years of development and experience accumulation, The main production plants of Runjin technology and trade complex are as follows:
Qingdao Huaye New Material co., ltd.
Shandong Daqiao New Material co., Ltd.
Yangquan Wanglong Refarctories co.Ltd.
Anshan Aoan High Temperature Material Co., Ltd.
It's total assets value has reached 1.05 Billion RMB and currently employs 4078 personnel, including 544 refractory technical personnel and 3145 well trained workers
The annual production capacity has exceeded 30 thousands tons with comprehensive seven series refractories as following: Fire clay bricks, Alumina bricks, Con-casting refractory, Binder for refractory, Fine Ceramics, Graphite electrode, acid resistant brick, Silicon carbon crucible, Silicon carbon plate, Special building material, Cellulose ether, Super chamotte raw material and Synthesized mullite material, Magnesia raw material, etc. Products are applied to worldwide industries of metallurgy, building material, non-ferrous metal smelting, petrochemical, nonferrous, electronics, cement industry and so on. Approx. 68% products are supplied to metallurgy industry. China leading Steel group.-e.g.Baowu steel, Anshan steel, WISCO, SHOUGANG, TISCO, PANGANG, HBIS, SHAGANG, which belongs to same parent company are our main customers in domestic market.in oversea market, Zibo runjin is a refractory supplied of Arcelor - mittal, POSCO Guangyang steel, HYUNDAI steel, Nippon steel, JFE steel, US United Steel, Erdemir group., Danieli, SVAI and working together with famous refractory manufactures -e.g.Chosun refractories, ANH refractories and Krosaki refractories etc. Zibo runjin also has a good cooperation with world famous engineering companies .
our union has strong research and development capability, R&D centre is full responsible for test, research and product innovation, with 31 senior engineers, 96 engineers and 179 assistant engineers. Zibo runjin enables itself to be one of then leading refractory manufactures for supplying andalusite bricks for CDQ furnace, silicon bricks, AG con-casting refractory and so.
Zibo runjin has been persisting in a service philosophy of "Customers's Satisfaction is our eternal pursuit", taken "building a Worldwide first -class refractory manufactures" as the mission, and held "co-creation, co-operation, co-prograss, win-win"as its core values.Relying on management and technology accumulation during past many years, based on its over many years reputation as guarantee. Zibo runjin is doing its best to offer refractory system solutions with values added to achieve co-progress with our customers.

 

productcate-1-1

 

 
FAQ
 

Q: What is silicon carbide ceramic?

A: Silicon carbide ceramic (SiC) is an advanced ceramic material containing silicon and carbon. It occurs in nature as the extremely rare mineral moissanite. Synthetic SiC powder has been mass-produced since 1893 for use as an abrasive.

Q: What is silicon carbide ceramic used for?

A: Yes — the properties of silicon carbide make it a nonoxide ceramic ideal for high-temperature applications. As the most corrosion-resistant ceramic, it is used in mechanical seals and pump parts as well as forging and other thermally conductive applications.

Q: Is silicon carbide ceramic better than ceramic?

A: High hardness and high strength: Silicon carbide has higher hardness and strength than traditional ceramic materials, so it has good wear resistance and impact resistance.

Q: What is the quality of silicon carbide ceramic?

A: Combined with the material's outstanding high-temperature strength and thermal shock resistance, alongside inherently impressive mechanical properties, silicon carbide is one of the most versatile refractory ceramics worldwide.

Q: How durable is silicon carbide ceramic?

A: Silicon carbide ceramic is a promising ceramic material with excellent thermomechanical characteristics, including high thermal conductivity, excellent mechanical properties, and excellent resistance to wear and oxidation.

Q: How do you process silicon carbide ceramic?

A: Silicon carbide (SiC) is a compound of silicon and carbon with a chemical formula of SiC. The simplest manufacturing process for producing silicon carbide is to combine silica sand and carbon in an Acheson graphite electric resistance furnace at a high temperature, between 1600°C (2910°F) and 2500°C (4530°F).

Q: What are the different types of silicon carbide ceramic?

A: It comes in three forms: Reaction-sintered SiC (RSSC). Direct-sintered SiC (DSSC) Hot-pressed SiC (HPSC)

Q: What are the advantages of silicon carbide ceramics?

A: Silicon carbide ceramics are an excellent choice for many industrial applications due to their superior chemical resistance, thermal shock resistance, and cost-effectiveness. Silicon carbide is a ceramic material composed of silicon and carbon atoms. This combination of elements creates an extremely hard and durable material, making it well-suited for high-temperature applications. Silicon carbide ceramics offer excellent thermal shock resistance, making them ideal for applications that involve rapid temperature changes. They also have excellent chemical resistance, making them a great choice for applications that involve exposure to corrosive materials. Additionally, silicon carbide refractories are relatively inexpensive, making them a cost-effective choice for many industrial applications.

Q: Is silicon carbide ceramic as hard as diamond?

A: Silicon carbide ceramic is hard with a Mohs hardness of 9.5, which is second only to the world's hardest diamond. In addition, silicon carbide has excellent thermal conductivity. It is a kind of semiconductor and can resist oxidation at high temperature.

Q: What are the stages of sintering of ceramics?

A: Sintering is a process that uses heat to consolidate powder materials into a solid form without melting them. There are three main stages of sintering: initial bonding and neck formation between particles, densification and pore shrinkage, and final grain growth.

Q: What is the sintering process of silicon carbide ceramic?

A: The sintering process determines the actual properties of the resulting silicon carbide ceramic grade. In the sintering process the heat treatment at around 1,500°C converts the green compact into a homogeneous and dense cemented carbide body. The volume of the green compact is reduced by up to 50%, depending on the carbide grade.

Q: What fields can components made of silicon carbide ceramics be used for?

A: Hermetically sealed pumps (e.g. centrifugal and gear pumps)
Sealing and regulating disks
Valves
Sealing technology in automotive engineering
Switching valves in air conditioning and refrigeration systems (leak-free ceramic regulating disks and valves made of SiC show practically no wear and have good sliding behaviour)
Agitators and grinders
Expanders and extruders
Even canned motor pumps and magnetically coupled pumps benefit from using ceramic components made from optimised SiC bearing materials. These have proven to be effective in hot water circuits, support bearings for stirrer tanks and submersible pumps, as well as magnetic drives for agitators.

Q: What is sintering aid for silicon carbide ceramic?

A: Solid-state sintering of SiC through the use of sintering aids such as boron (or aluminum) and carbon produce grades of SiC with very high creep resistance. These elements modify grain boundary and surface energies, and enhance volume diffusion rates to favor densification of SiC.

Q: What is the temperature of sintering silicon carbide ceramic?

A: For the composite containing 10% SiC, good sintering can be produced at 700 °C. The 15% composite requires a temperature above 700 °C to produce good sintering while the 20% composite shows good sintering at temperature 800 °C.

Q: What are the steps in the sintering process of silicon carbide ceramics?

A: Compose the sintering powder. This is the stage in which the composition of your metal parts is determined and mixed.
Compact your powder metals. In conventional powder forging, a preform mold is then packed and pressed into the desired part shape.
Heat sintering materials.

Q: What are the preparation methods for silicon carbide ceramics?

A: Silicon Nitride Bonded: This is manufactured from a blend of silicon carbide granules and silicon involving a nitrogen environment at a temperature under the melting spot of Silicon.
Direct Sintered: The sponge-like element is manufactured using silicon carbide powder, including additives of boron and aluminium, different binding factors and carbon-containing additives.
Reaction Bonded: It is produced by using granules silicon carbide with the nice powder of silicon and graphite.
Composite Bonded: Fine powder of pure silicon carbide is blended with silicon and restraining element. Nitrogen environment is required to be heated at a temperature above 1350 C.

Q: Is the corrosion resistance of silicon carbide ceramics good?

A: The most noteworthy properties of silicon carbide are its good resistance to corrosion and excellent resistance to high temperatures and thermal shock. A high modulus of elasticity furthermore results in excellent dimensional stability. Additionally, there is the zero porosity and low pore density of the ceramic material. Due to its resistance to almost all chemicals as well as water/steam at several hundred degrees Celsius, SiC is superior to other ceramic and metallic materials. These properties make SiC ideal for use as a structural material in gas sealing rings, mechanical seals and bearings in aggressive and high-temperature media, even during temporary dry-running conditions or in environments where the media is the only lubrication.

Q: What is the difference between sintered and reaction bonded silicon carbide?

A: Reaction bonded SiC is made by infiltrating compacts made of mixtures of SiC and carbon with liquid silicon. The silicon reacts with the carbon forming more SiC which bonds the initial SiC particles. Sintered SiC is produced from pure SiC powder with non-oxide sintering aids.

Q: What are the different types of silicon carbide ceramic?

A: It comes in three forms: Reaction-sintered SiC (RSSC). Direct-sintered SiC (DSSC) Hot-pressed SiC (HPSC).

Q: What are the characteristics of silicon carbide ceramics?

A: High thermal conductivity and low coefficient of thermal expansion. This combination of properties provides exceptional thermal shock resistance, making silicon carbide ceramics useful in a wide range of industries. It is also a semiconductor and its electrical properties make it suitable for a wide range of applications. It is also known for its extreme hardness and corrosion resistance.

As one of the leading silicon carbide ceramic suppliers in China, we warmly welcome you to buy or wholesale high-grade silicon carbide ceramic in stock here from our factory. All our products are with high quality and competitive price.

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